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Mechanical Engineering Test - 2

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Mechanical Engineering Test - 2
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  • Question 1
    2 / -0.66

    The Taylor’s tool life exponent n is 0.4 and tool changing time is 2 minutes. For maximum production rate the tool life in minutes is

    Solution

    Concept:

    Expression for tool life for maximum production rate


  • Question 2
    2 / -0.66

    The hydrostatic stress for the state of stress represented by σij given below is _______ MPa

    Solution

    Concept:

    Any state of stress can be decomposed into a hydrostatic (or mean) stress σmI and a deviatoric stress s, according to:

  • Question 3
    2 / -0.66

    What will be the force exerted by a jet of water of diameter 100 mm on a stationary flat plate when the jet strikes the plate normally with the velocity of 20 m/s?

    [assume, Density of water = 1000 kg/m3, π = 3.14]

    Solution

    Concept: 

    Force exerted by a jet of water on a flat plate:

  • Question 4
    2 / -0.66

    An external force of 1 N is applied on the block of 1 kg as shown in the figure. The magnitude of the friction force Fs is (where, μ  = 0.3, g = 10 m/s2):

    Solution

    Concept:

    To determine the magnitude of the friction force (Fs) when an external force of 1 N is applied to a 1 kg block, we need to use the formula for frictional force:

    Given:

    Since the frictional force is 3 N, and the applied force is 1 N, the block does not move because the applied force is less than the maximum static friction force.

    Hence, the actual friction force will be equal to the applied force (since the block is not moving):

  • Question 5
    2 / -0.66

    A turbine develops 9000 kW when running at 100 rpm. The head on the turbine is 25 m. If the head on the turbine is reduced to 16 m. Determine the speed

    Solution

  • Question 6
    2 / -0.66

    The shape factor in the case of radiation exchange between a hemispherical surface and plane surface is:

    Solution

    Concept:

    Shape Factor is defined as the fraction of radiation energy leaving a surface that reaches another surface, for example, F12 means the fraction of energy leaving the surface 1 reaches surface 2.

    Summation Rule: F11 + F12 = 1 and F21 + F22 = 1

    Reciprocity theorem: A1 F12 = A2 F21 (A is the surface area)

    Calculation:

    Let us consider the circular part of the hemisphere as one and the spherical part as surface 2

    From summation rule F11 + F12 = 1

    Radiation energy leaving the surface 1 will not strike the surface again, therefore, F11 = 0

    ∴ F12 = 1

    Now, from reciprocity theorem 

    A1F12 = A2F21

    πR2 = F21 × 2πR2

    F21 = 0.5

    From F21 + F22 = 1 ⇒ F22 = 0.5

  • Question 7
    2 / -0.66

    Let P and Q be two real matrices of size 4 × 6 and 5 × 4, respectively. If rank(Q) = 4 and rank(QP) = 2, then rank(P) is equal to ________

    Solution

    Concept:

    ρ(QP) = 2, ρ(Q) = 4

    From the properties of rank, we know that:

    ρ(QP) ≤ mon [ρ(Q), ρ(P)]

    2 ≤ min (4, ρ(P))

    The possible values of ρ(P) are 2, 3, 4

    on the other hand, by Sylvester's ranks inequality 

    ρ(Q) + ρ(P) - 4 ≤ ρ(QP)

    4 + ρ(P) - 4 ≤ 2

    ρ(P) ≤ 2

    Thus we conclude that ρ(P) = 2

    Alternate Method

    From the Properties of Rank:

    Let A and B be the matrices of size m × p and n × p respectively, then

    (i) If rank(A) = p, then rank(AB) = rank(B)

    (ii) If rank(B) = p, then rank(AB) = rank(A)

    By applying the above property, rank(P) = 2.

  • Question 8
    2 / -0.66

    Find the total horizontal force acting on a horizontal cylinder floating water.

    ρ = density of fluid, D = diameter of cylinder, w = length of cylinder

    Solution


  • Question 9
    2 / -0.66

    Match the following NC codes with their options

    List - I

    List - II

    A. M 03

    1. Coolant supply ON

    B. M 04

    2. Dwell

    C. G 04

    3. Spindle rotation (CW)

    D. M 08

    4. Spindle rotation (CCW)

    Solution

    Important G codes

    G00 – Rapid Transverse

    G01 – Linear Interpolation

    G02 – Circular Interpolation (CW)

    G03 – Circular Interpolation (ACW)

    G04 – Dwell​

    G – 97 – Spindle Speed

    Important M codes

    M 00 – Program Stop

    M 03 – Spindle (CW)

    M 04 – Spindle (CCW)

    M 05 – Spindle Stop

    M 08 – Coolant on

    M 09 – Coolant off

    M 10 – Clamp on

    M 11 – Clamp off

    M 02 or M 30 – Program stop, reset to start.

  • Question 10
    2 / -0.66

    A schematic diagram of the poring basin and the sprue of a gating system is shown in the figure. The depth of molten metal in the pouring basin is 100 mm and the height of the sprue is 1,500 mm.

    Considering the cross-section of the sprue is circular, the ratio d1:d2 to avoid aspiration is

    Solution


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