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  • Question 1
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    The rake angle required for machining brass by high speed steel tool is

  • Question 2
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    In a single point turning operation with a cemented carbide and steel combination having a Taylor exponent of 0.25, if the cutting speed is halved, then the tool life becomes.

  • Question 3
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    In an orthogonal cutting the following observations were made. Uncut chip thickness 0.25 mm, t2 = 0.75 mm. FC = 900 N, FT = 450 N, V = 1 m/sec, rake angle 0° then

  • Question 4
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    In a machining process, the tool regrind time is 10 minutes and it takes 5 minutes to change the tool. The running cost of machine is Rs. 0.5/min. If tool-life exponent n = 0.4 and c = 250, then the optimum cutting speed is (in m/sec) ________.

  • Question 5
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    During orthogonal machining with a HSS tool, the rake angle is 5°, un-deformed chip thickness is 0.25 mm and width of cut is 4 mm. Assuming shear strength of work material to be 350 N/mm2 and coefficient of friction as 0.5, determined cutting and thrust force.

  • Question 6
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    Let tool life index (n) = 0.5 and Constant (C) = 550 in the Taylor equation for tool wear, then what will be the percentage increase in tool life if the cutting speed is reduced by 35% ________

  • Question 7
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    In a turning trial using orthogonal tool geometry a chip length of 84 mm was obtained for an uncut chip length of 200 mm. The cutting conditions were V = 30 m/min, t­1 = 0.5 mm, rake angle = 20°, cutting tool HSS.

  • Question 8
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    A rod of 600mm length of diameter of 80 mm is turned with HSS tool. If the Taylor’s tool life parameters for n = 0.2 & c = 120. If tool change time & machining time are 8.0 min & 12.0 min respectively. Then, find the cutting speed (m/min) for maximum production rate?

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